Roman concrete used 'secret' ingredient to stand the test of time and now engineers want to copy it


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The Pantheon, Trajan's Market and the Colosseum have stood the test of time for nearly 2,000 years.

But unlike these majestic Roman structures, today's cities are plagued by crumbling 1960s concrete tower blocks and decaying fly-overs.

Now scientists have found a 'secret' ingredient in Roman concrete that helped it endure the elements – and they believe modern engineers could follow the recipe.

Pictured are the markets of the Trajan complex, constructed about 100 CE. Drill core concrete samples from the lower supporting wall were analyzsd in this study

Pictured are the markets of the Trajan complex, constructed about 100 CE. Drill core concrete samples from the lower supporting wall were analyzsd in this study

Using X ray beams at the Advanced Light Source (ALS), the team studied a reproduction of Roman volcanic ash-lime mortar.

In the concrete walls of Trajan's Markets, constructed around 110 CE, this mortar binds cobble-sized fragments of tuff and brick.

Scientists looked at the mineralogical changes that took place in the curing of the mortar over a period of 180 days and compared the results to 1,900 year old samples of the original.

The team discovered that the volcanic ash creates a crystal structure that prevents tiny cracks from spreading.

The study found that the volcanic ash creates a crystal structure that prevents tiny cracks from spreading

The study found that the volcanic ash creates a crystal structure that prevents tiny cracks from spreading

The Pantheon (pictured), Trajan's Markets and Colosseum have stood the test of time for 2,000 years

The Pantheon (pictured), Trajan's Markets and Colosseum have stood the test of time for 2,000 years

The study by the University of California, Berkeley also found that the use of strätlingite crystals in the material showed no corrosion, with their smooth surface suggesting stability.

INGREDIENTS IN ROMAN CONCRETE

The mortars used to bind the concrete structures are a mixture of 85 per cent volcanic ash, fresh water and lime.

The mortar is thermally treated at a much lower temperature than modern cement. 

Coarse chunks of volcanic tuff formed up to 45 per cent of the concrete. 

And Roman concrete was ahead in its green credentials too.

Most modern concretes are bound by limestone-based Portland cement, which requires heating a mix of limestone and clay to 1,450 degrees Celsius (2,642 degrees Fahrenheit).

The process releases enough carbon – given the 19 billion tons of Portland cement used annually – to account for about seven per cent of the total amount of carbon emitted into the atmosphere.

Roman architectural mortar, by contrast, is a mixture of about 85 per cent volcanic ash, fresh water, and lime, which is calcined at much lower temperature than Portland cement.

The mortars used to bind Roman concrete structures are a mixture of 85 per cent volcanic ash, fresh water and lime. Pictured is the Colosseum in Rome

The mortars used to bind Roman concrete structures are a mixture of 85 per cent volcanic ash, fresh water and lime. Pictured is the Colosseum in Rome

Coarse chunks of volcanic tuff and brick compose about 45 to 55 per cent of the concrete, resulting in what the researchers claim are significant reductions in carbon emissions.

Now the researchers want to take the Roman techniques and apply it to modern cements.

'We could greatly reduce the carbon emissions associated with their production also improve their durability and mechanical resistance over time,' said study leader Marie Jackson.

ROMAN'S HAD POTHOLES TOO! 2,000-YEAR-OLD ROAD REPAIRS UNEARTHED 

Earlier this year, archaeologists discovered that as far back as the Roman Empire, drivers were forced to deal with faulty and uneven road surfaces

Earlier this year, archaeologists discovered that as far back as the Roman Empire, drivers were forced to deal with faulty and uneven road surfaces

Potholes are the bane of every driver, but it seems that they're not a modern affliction.

But earlier this year, archaeologists discovered that as far back as the Roman Empire, drivers were forced to deal with faulty and uneven road surfaces.

Wheel ruts found in a newly excavated road surface in Devon are thought to be similar to those at Pompeii, and were caused by carts being driven over them.

Clay and rocks found in these ruts, that appear to have been laid after the original rocks had been placed, suggest the Romans attempted to fill them to make the road smoother.

In Roman times, people travelled on land on horseback, in carts pulled by oxen, or walking on roads they created, known as viae. 

Danielle Wootton, the Devon Finds Liaison Officer for the Portable Antiquities Scheme said: 'The road must have been extensively used, it's intriguing to think what the horse-drawn carts may have been carrying and who was driving them.

'This is a fantastic opportunity to see a snapshot of life 2,000 years ago.'

The excavation at Ipplepen began following the discovery of a complex series of archaeological features thought to be part of the largest Romano-British settlement in Devon outside of Exeter.



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